P0402ModerateEmissions / Exhaust

Exhaust Gas Recirculation Flow Excessive Detected

The computer detected more exhaust gas recirculation than expected during its monitor. Unwanted flow may disturb idle, particularly if the valve does not close, but inaccurate feedback can also make flow appear excessive. P0402 is not a soot-level measurement and does not confirm a failed valve. Diagnosis compares commanded operation, valve position and flow evidence before deciding on repairs.

System illustration: Emissions / Exhaust
P0402Emissions / ExhaustConceptual illustration. The code identifies a system to investigate, not necessarily a part to replace.

Can I keep driving?

If the engine stalls, the light flashes, shaking is severe, or power loss makes traffic unsafe, pull over safely and arrange towing. With a steady light and normal operation, ask a shop for advice based on symptoms before further driving.

What does this code mean for your car?

The same code can need different checks depending on the model and engine. Enter your vehicle details to find relevant sources and checks.

For example 1.8 hybrid. Leave blank if unknown.

Symptoms

  • Check engine light
  • Unstable idle or stalling in some cases
  • Hesitation or reduced response

Possible causes

  1. 1EGR valve sticking open or not sealing
  2. 2Vacuum control applying the valve at the wrong time
  3. 3Feedback sensor falsely indicating high flow
  4. 4Incorrect hose connections or faulty wiring

These possibilities are not ranked by frequency and do not diagnose your vehicle.

Checks you can safely do yourself

Safe checks only: engine off and cold, car on level ground.

  • Save the code and freeze-frame data if your scanner offers them, without clearing anything.
  • With the engine off and cool, look at accessible hoses and wiring for obvious damage without removing the EGR assembly or using cleaning chemicals.

When you need a shop

Stop and arrange towing for stalling, severe shaking or unsafe power loss. Diagnosis should compare the EGR command with feedback, test wiring and actuation, and inspect the flow path as indicated for that engine.

How much does it cost?

A US repair estimate needs a diagnosis and a local shop quote.

No verified US repair quote is available for this fault. The price depends on diagnosis, vehicle, parts and local labor; request 2-3 itemized quotes.

Get 2-3 quotes

Investigate this code for my car

FAQ

Can I keep driving with P0402?

If the engine stalls, the light flashes, shaking is severe, or power loss makes traffic unsafe, pull over safely and arrange towing. With a steady light and normal operation, ask a shop for advice based on symptoms before further driving.

What can cause P0402?

Possible causes include eGR valve sticking open or not sealing; vacuum control applying the valve at the wrong time; feedback sensor falsely indicating high flow; incorrect hose connections or faulty wiring. These are diagnostic possibilities, not a confirmed diagnosis or a parts shopping list.

Does clearing the code fix the problem?

No. Clearing a code does not repair the problem or prove that no fault exists. It may erase useful evidence and reset readiness monitors. Save codes and freeze-frame data first; confirming a repair requires the vehicle-specific checks.

What if this code appears during a used-car inspection?

Arrange an independent professional pre-purchase inspection before committing. Request a complete scan, readiness status and diagnosis of the relevant system. Get written findings and a repair estimate; an unlit warning lamp does not replace inspection.

How much does a P0402 repair cost?

No verified US repair quote is available for this fault. The price depends on diagnosis, vehicle, parts and local labor; request 2-3 itemized quotes.

Related codes

Sources

Technical source checked: 2026-10-15. Mechanical review pending.

The generic code definition was checked against the cited source. Applicability, detection limits and tests depend on the vehicle, engine and manufacturer. This is original reference guidance, not a mechanic-certified repair.

PDF page 57, EGR Flow Check Operation, Excessive EGR Flow

General reference guidance checked against sources, not reviewed by a mechanic. This is not a diagnosis of your vehicle. Do not continue driving when safety is uncertain.

Investigate this code for your car

Check my model and engine

Relevant research for your vehicle and symptoms